This 30m³ LPG skid station is a fully integrated surface filling system designed for liquefied petroleum gas storage and distribution. The complete skid-mounted unit includes an LPG storage tank, steel base frame, piping system, valve manifold, LPG pump, filling platform, filling equipment, and auxiliary safety facilities. This comprehensive solution is specifically engineered to address remote area and mobile filling operation challenges.
The LPG pump functions as the “brain” of the system, responsible for loading/unloading between storage tanks and tankers, as well as transferring LPG during filling operations. The valve manifold assembly acts as the “vital organs,” ensuring safety during unloading, filling, and residual gas recovery while controlling system startup and shutdown. The filling equipment—including electronic scales and filling guns—serves as the “hands and feet,” executing the actual filling process. The filling platform features a spark-proof and anti-static surface constructed from brick and concrete.
Key Specifications
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Overall | Level Gauge | ||
| Model | HWLPG-B5 | Model | UHZ-518C14 |
| Dimensions (L×W×H) | 8,158 × 2,324 × 2,914 mm | Type | Magnetic flap type |
| Equipment weight (kg) | 4,200 | Nominal pressure | 2.5 MPa |
| Vessel classification | Category III | Measuring range | 50-2,100 mm |
| Design pressure | 1.77 MPa | Accuracy | 2.5 |
| Maximum working pressure | 1.61 MPa | Safety Valve | |
| Design temperature | -20°C to +50°C | Model | A42F-2.5-80 |
| Medium | LPG (propane) | Type | Built-in full-open |
| Corrosion allowance | 1.0 mm | Nominal pressure | 2.5 MPa |
| Volume | 30 m³ | Nominal diameter | DN80 |
| Heat treatment | Overall | Set pressure | 1.68-1.76 MPa |
| Filling coefficient | 420 kg/m³ | Reseat pressure | ≥0.8 × set pressure |
| Tank Material | Loading/Unloading Connections | ||
| Shell material | Q345R | Liquid inlet | DN50 |
| Hydrostatic test pressure | 2.22 MPa | Liquid outlet | DN50 |
| Pneumatic test pressure | 1.77 MPa | Gas inlet | DN50 |
| Shell design thickness | 12 mm | Drain port | DN50 |
| Head design thickness | 14 mm | Vent port | DN50 |
| Standards | GB150-2016 “Steel Pressure Vessels” | ||
| Design service life | 10 years |
Main Equipment Components
| Component | Specification |
|---|---|
| LPG pump | YQB15-5 (1 unit) |
| Motor | 5.5 kW, 240V (1 unit) |
| Electronic filling scale | BSC-150 (1 unit), supports 50-150kg cylinder filling with receipt printer |
| Filling gun | 2 sets (customizable connection types) |
| Anti-vibration hose | Liquid phase and vapor phase, stainless steel (2 each) |
| Level gauge | Magnetic flap type or float type |
| Thermometer | M27×2 |
| Pressure gauge | M20×1.5 |
| Spray cooling system | DN15 galvanized steel pipe环绕 tank circumference, automatically activated at high temperatures |
| Sunshade plate | 4mm thick aluminum plate to prevent tank overheating |
| Piping, valves, flanges, and fasteners | Fully equipped per actual requirements |
Key Features
Integrated Skid Design
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Complete pre-assembled unit on steel base frame
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Easy transportation and installation
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Ideal for remote areas and mobile operations
Safety and Reliability
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Pressure vessel专用 steel plate construction
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Explosion-proof and anti-static equipment
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Category III pressure vessel compliance
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Multiple safety protection systems
Efficient Operation
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YQB15-5 LPG pump with 5.5kW motor
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BSC-150 electronic filling scale with receipt printer
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Quick and accurate cylinder filling
Temperature Control
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DN15 spray cooling system around tank circumference
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Automatic activation at high temperatures
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4mm aluminum sunshade plate for overheating protection
Applications
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Remote area LPG distribution
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Mobile filling operations
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Small to medium LPG filling stations
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Rural and mountainous gas supply
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Temporary or emergency LPG storage
Frequently Asked Questions (FAQ)
Q1: What is the capacity of this LPG skid station?
A: The standard volume is 30m³. Volumes from 5m³ to 50m³ are available upon request.
Q2: What is included in the skid station?
A: The complete system includes an LPG storage tank, steel base, piping, valve manifold, pump, filling platform, electronic scale, filling guns, and safety equipment.
Q3: What safety features are included?
A: It features explosion-proof and anti-static equipment, safety valves, spray cooling system, sunshade plate, and pressure/temperature monitoring devices.
Q4: What pump is used in this system?
A: The YQB15-5 LPG pump with a 5.5kW, 240V motor.
Q5: What filling scale is included?
A: The BSC-150 electronic filling scale supports 50-150kg cylinder filling with a receipt printer.
Q6: Is this skid station suitable for export?
A: Yes, this model is specifically designed for export with international standards compliance.
Q7: What is the design pressure?
A: The design pressure is 1.77 MPa with a maximum working pressure of 1.61 MPa.
Q8: Can the spray cooling system be manually controlled?
A: It can be automatically activated at high temperatures and also manually controlled when needed.
